Then Technology Moves to the Next Step with New Generation Dyeing Machines

CTHC – Fong’s Europe Group; Then technology, developed a solution for a problem that dyeing plants had been facing for decades with new generation winchless fabric dyeing machines.

  21 January 2020 09:26 Tuesday
Then Technology Moves to the Next Step with New Generation Dyeing Machines

Smartflow; developed as the first round-shaped winchless machine, allows a higher quality and risk-free treatment of the fabric. Moreover, it provides a flexible capacity and an economical result with its following features:

. Programmable chamber wall adjustment

. Circular plaiter mechanism

. LIQUOR – Special Nozzle

. Lower liquor ratio

. Bath Preparation Unit - BPU

. Addition of the chemicals without using fresh water

. Temperature management

. Full bath cooled rinsing

Smartflow, with all respective patented features, covers 40% less space than its counterparts with its compact design. It consumes 30% less power due to its improved technical features. Moreover, the machine uses less amount of steam with lower water usage resulting in shorter operation times. Each chamber can hold between 100 and 300 kg of fabric.

SUPRAFLOW LTM

Utilizing winchless dyeing technique, prevents adverse outcomes such as crease, glitter, snail trail, etc. in the fabrics.

Today’s market demands fabrics that are produced from special premium quality fibers and their combinations that are intended for the upper segment of fashion industry. Handling these fabrics require a very careful process with utmost attention. Below is the list of machinery that must find its place in a modern dyeing plant, which aims to meet this market demand:

SMART FLOW

Supraflow LTM is the long tube type of the new generation winchless dyeing machines. It handles very peculiar fabrics excellently with the following properties:

. Does not have a transport winch

. The distance, which the fabric is stretched, between the basket and the nozzle is only 0.4 meters

. Variable nozzles (rectangular, soft and jet nozzles)

. Curved kier

. The angle of the kier of the machine is adjustable via software; hence, it has the flexibility to operate in both dry mode (less water) and wet mode (more water)

. Reaches up to 600 meter/minute fabric turn speed.

. Each tube can be loaded with 1, 2, or 3 ropes.. Single rope loading – Dual rope loading

. Sensitive adjusting of plaiting mechanism for smooth fabric movement

. Multifunctional service tank arrangement

THEN- AIRFLOW SYNERGY

Then Airflow Synergy model, invented by Then, reserves its well-deserved place in textile industry with its long-standing application technology and successful results on handling of the fabrics produced especially from fibers such as Tencell, Lyocell, Cupra, Viscose, and their mixtures. It is the most well-known member of the new generation of dyeing machines. Main features of the machine are the following;

. Fabric transport with air flow

. Spreads the fabric with air flow as it passes through the nozzle; hence allows a smooth dye penetration and delicate fabric transition

. Tension-free fabric movement due to the frictionless movement of the fabric and not being continuously in touch with water, which is achieved by specially designed teflon rods inside the chamber

. A smoother and crease free operation process, from unloading to loading, due to continuous movement of the fabric

. Up to 40% power savings as a result of lower liquor ratio, less water consumption, and shorter process times

. Programmable shower – wash-off system allows reaching high washing fastness with less amount of water

. Flexibility of dyeing wide range of fabrics in terms of construction and weight, such as woven and knit fabrics, natural and regenerated fibers, light and heavy fabrics, etc.


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