Having been operating in Italy since 1963, Master Slr got one step ahead of its rivals with the yarn dyeing system developed for denim fabrics. Genius®, the warp yarn dyeing system introduced to the market by being developed with the superior engineering of Master Slr, was designed to be automated and have monitor in order to minimise the intervention of the operator.
Genius® is an integrated dyeing module consisting of a special group dyeing tank combination for soluble dyestuff in an adjustable manner with heat activation in neutr environment and timing change. Owing to Genius® modules, continuous dyeing technology of indigo and sulphur dyes is ensured and it plays a key role in obtaining such important results as advanced technology, environmentalism and economy.
40 % Higher Yield Rate
Among the technical properties of Genius®, we can list the recirculation pool, reinforcement of hourly circulation, use of centring pads with equivalent print roll, decrease in oxidizing tour length with the help of large-diameter cylinders, positioning of all colour tanks, completing the cylinder dryers with side protections and suction hood for a healthy working environment, necessary protection devices for operators, hydraulic design out of stainless steel and adding a third scaffold in order to assure the necessary ergonomic intervention for cleaning and maintenance.
A dyeing process independent from the external factors, better penetration, diffuse and fixation of indigo and sulphur dyes into the texture, 40 % higher dyeing yield in sulphur dyes, use of only four or more dyeing tanks, smaller dyeing pools, a decrease of 50 % in the use of soda and hydrosulphide, decrease in sulphite and sulphate rates in the waste waters, operative flexibility increase created against the use of high-density indigo at high temperature are the advantages that Genius® provides.
Dispersion at Nanometric Level
Indigo chemical reduction in Genius® modules ensure dispersion of certain particles with the soluble dyestuff at nanometric level and this feature takes Genius® a step further. In this way, it ensures better penetration and fixation of the dyeing pool into the yarn.
When compared to the other dyeing processes carried out with the traditional machines, a better colour output is certainly obtained with a clear fixation difference up to 40 % in the dyeing process with sulphur dye and the black sulphur, in particular. When the classical indigo dyeing technique is compared with Genius®, it is seen that Genius® is sunk into the dyestuff of the three-stage yarn used in the traditional machines, the pool excess in the yarn is squeezed and eliminated and a fourth phase is added into the process where the yarn is oxidized after dissolving with air.
Genius® ensures the use of numerous dyeing techniques in addition to the traditional dyeing processes by combining the mechanical and technical diversity provided by the machine and the physical and chemical characteristic of the dye pool. Thus, Genius® is the right answer not only for a constantly changing trend but also for ecological and environmental problems.
